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Manufacturing

2 journeys, documented in full MRP · Shop floor · Costing

We turn tribal knowledge — the schedule in the planner’s head, the costing in the owner’s notebook — into systems a whole plant can see. The archive is young and we publish everything — including what went wrong. Depth over volume.

The patterns

Problems we keep seeing.
Proof we solved them.

Even a young archive produces patterns. If one of these lines sounds like your operation, the proof beside it is worth your next ten minutes.

“The production schedule lives in one planner’s head.”

“We can’t promise a delivery date and mean it.”

“Material waste hides between batches.”

“Costing arrives weeks after the container ships.”

The record

Manufacturing journeys

Latest 2025 Steel 8 months

Marunda Steel — a schedule the whole plant can finally see

On-time delivery 68% → 94%
2023 · Textile · 7 months

Lombok Weaving Co. — cutting waste one batch at a time

−27% material waste

Measured, not promised

How every journey gets its numbers

We report at day 90, never day one, and every figure is pulled from the client’s own system. Here is what that discipline produced at Kayu Lestari:

−32%Order lead time vs. baseline
98.2%Inventory accuracy, from ~70%
day 1Per-order costing, from week 6

Kayu Lestari journey, day 90 · verified with their finance team · read the full story above

The toolkit

What we typically deploy

Manufacturing (MRP) Inventory Purchasing Quality Maintenance Barcode PLM Accounting

Typically — not always. Scope follows your process map, not a package. At Kayu Lestari: seven standard modules, two light customizations.

From the field

Manufacturing insights

Your vertical lead

Rian Prasetyo

Principal Consultant · Manufacturing

Odoo certified. Led every manufacturing journey in this archive. The consultant who scopes your project is the one who implements it.

All journeys

Your operation next

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