Lombok Weaving Co. — cutting waste one batch at a time

−27% material waste

Documented by Rian Prasetyo, Principal Consultant · Manufacturing · 9 min read

Dye house — batch tracking

01 — Overview

Waste was a budget line

Material waste was accepted, budgeted, and never questioned. Batch tracking made it visible per step — and two steps owned most of the loss.

The full documented journey is being migrated from our archive. The facts, the process, and the 90-day numbers will be published here exactly as they happened.

Written by the consultant who lived it

Rian Prasetyo

Principal Consultant · Manufacturing

Waste was budgeted as a fact of life. Batch-level tracking in the dye house found the two steps responsible for most of it.

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